Packaging 101

On Demand Bubble Wrap Demonstration

This on-demand bubble wrap packaging demonstration video is both educational and humorous.

The AirPouch FastWrap System (distributed by Pyramid Packaging) is used to produce on-demand bubble wrap commonly used for order fulfillment. The FastWrap System eliminates the need for those bulky bundles of on demand bubble wrap that require large amounts of storage space and are difficult to handle. To learn more, click here.

User Benefits

  • Efficient packaging solutions with EZ-Tear perforations for quick separation
  • Durable and puncture-resistant tubes/bubbles inflate on-demand
  • Clean, dust-free, and lightweight materials
  • Infinitely recyclable options available in recycled blends
  • High-yield, boxed material reduces changeover time
  • Channel-filled honeycomb bubble pattern enables versatile multi-directional wrapping

    Equipment

    • A highly flexible system produces bubbles/tubes on-demand for wrapping, interleaving, and block-and-brace applications
    • A compact, all-electric system that is easy to set up and simple to operate
    • Materials feed from a high-yield box
    • EZ-Tear perforations for easier separation and less product waste
    • Tabletop system operates at 65 feet per minute and combines with a variety of accessories, ideal for any pack station size
    • Easy-to-use operator controls are regulated through intelligent design for consistent fill level and seal quality

    Film Types

    DuraClear 2000 Tubes on Demand
    • Enhanced linear low-density polyethylene (LLDPE) with superior durability and puncture resistance
    EarthAware Recycled EZ-Tear AirPouch Tubes on Demand
    • Industry-leading 80% pre-consumer recycled content
    DuraClear 2000 Bubbles on Demand
    • Industry-leading 95% pre-consumer recycled content
    • Stock printed with EarthAware logo for end-user awareness; custom printing available
    AirPouch FastWrap HD Bubbles on Demand
    • Complies with the creep standards outlined in Federal Specification PPP-C-795C of less than 10% creep loss over 30 days under load as defined by ASTM D 2221 test method
    • Ideal for heavy or fragile products with long storage and shipping cycles
    • Excellent barrier properties
    • Compliances: PPP-C-795D, CID A-A549
    AirPouch FastWrap Anti-Static Bubbles on Demand
    • Amine free
    • Polycarbonate and silver solder compatible
    • Dissipates static buildup and protects sensitive components
    • Static Charge Dissipation: 5000v to <50v, <2.0 sec
    • Surface Resistivity: >1 x 1012 Ohms/in2
    • Pink color for easy identification
    EarthAware Recycled EZ-Tear AirPouch Bubbles on Demand
    • Industry-leading 80% pre-consumer recycled content

For more information about the FastWrap On-Demand Bubble Wrap System contact Pyramid Packaging Inc. First, you can call us at (847)-272-3400. Next, you can also email us at [email protected]. Finally, you can click here to request a quote and a free ROI (return on investment) packaging analysis.

Why Stretch Wrap Your Products from Pyramid Packaging Inc.

Flexible Packaging Supplies

Flexible packaging supplies typically include polyethylene bags, on-demand bubble wrap, shrink wrap, stretch film, skin board, and void fill air pillows.

Flexible packaging is used to protect products in inventory or during transportation. As the name applies, it is a non-rigid material usually made from a plastic polymer.

Materials include polyethylene, polypropylene, polyester, and polyolefin. These packaging materials conform to the shape that it’s being packaged in. This is unlike corrugated packaging, where items are packed into cardboard box and it’s far more rigid.

These materials are used to package products in the pharmaceutical, food, industrial, logistic and distribution centers.

Most often, equipment like a semi-automatic shrink wrapper, bagging or void fill machinery are used along with flexible packaging materials in order to reduce labor cost and improve packaging efficiency. Corporate or products logos and graphics can also be branded on these materials which can help your brand reach new heights.

To find the best equipment fit, click here.

For flexible packaging supplies, click here.

Pyramid Packaging is a Chicagoland and national supplier of business to business flexible packaging supplies and machinery. For more information contact Pyramid Packaging. Firstly, you can give us a call at 847-272-3400. Next, click here to fill out a Contact Us form and tell us about your flexible packaging needs. Finally, you can email us at [email protected].

New Ultra Thin Biodegradable Void-Fill Packaging Film

Automated Packaging Systems has introduced a new, ultra thin void fill packaging film to be used with the AirPouch Express 3 void fill packaging machine.

The new EathAware biodegradable, void fill film is ultra thin at only 0.95 mil thick opposed to its 1.5 mil predecessor.

Since the film is thinner, a 1,000 more linear feet of material can be packed in the same size box when compared to the 1.5 mil film. Automated Packaging Systems advanced polymer formulation has increased the film’s puncture resistance and strength.

The thinner film also contains an additive that causes biodegradation in 9 months to 5 years, depending on exposure conditions. The thinner film also uses less raw materials making it even more green friendly.

The material comes pre-formed and fan-folded in box that contains nearly 5,000 feet of uninflated pillows, minimizing changeover times and storage space requirements.

To find our full offerings of void fill, visit our Inflatable Protective Packaging section on our website to learn more.

For more information about the EarthAware .95 mil void fill packaging film, contact Pyramid Packaging today. You can reach us in a number of ways. First, give us a call at 847-272-3400. Next, you can fill out our Contact Us prompt and a member of our customer service team will get back to you shortly. Finally, email us at [email protected].

Kit Veyor Packaging Machine Demonstration

The AutoBag Kit-Veyor packaging machine integrates multiple Accu-Count vibrating counters with a conveyor system to automatically count and collate small components into packaged kits.

The Kit-Veyor is DeviceNet compatible and works with Autobag bag packaging systems for a significant labor savings in high productivity kit packaging applications.


User Benefits

  • Increases the productivity of kit packaging operation by counting, collating, and packaging up to 35 bags per minute
  • Efficient and accurate system operation provided by AutoTouch Control Screens and DeviceNet communications technology
  • Flexible configurations create multiple kit packs of varying quantities
  • Integrates with Autobag Bagging Machines, Accu-Count Counters, and AutoLabel Inline Imprinters for a fully automatic counting, kitting, and packaging system

Typical Applications

  • Small Parts Kit Packs
  • Multiple Parts Kits
  • Electrical & Electronic Parts
  • Hardware & DIY
  • Fasteners & Connectors
  • Hobby & Craft Pieces

Technical Specs

Weight: Approximately 400 lbs. (181 kg) (standard)
Electrical: 110/220 VAC, 50/60 Hz, 600 Watts
Length: 10 ft. standard with optional add-on sections in 3-ft. increments for a maximum of 40 ft. (Longer lengths available by special order)
Buckets: 6 in. wide x 4 in. deep (15.2 cm x 10.2 cm) of high-impact, extremely durable, sound-dampening Lexan

Watch the demo video as the machine counts and packages small parts.

Skin Packaging Machine Demonstration

Skin packaging, also known as skin boarding, is a common packaging process. During the sealing process, packaged items are laid on top of a board and covered with a plastic film.

The Starview SP Series is top of the line. Here’s how it works.

The film is heated and air is vacuumed out leaving a tight seal between the film and its backing. The tight seal secures the packaged items and prevents it from being damaged during shipping.

After the skin process, the backing can be cut to a specific shape. Often with skin packaging, a hole is usually added to the backing so it can hang from a hook.

Pyramid Packaging offers a variety of SP and die cutting equipment for low-to-high volume applications. It seals products between a top layer of heated plastic and a bottom layer of adhesive-coated card stock. This makes it a very useful and versatile process to use across a variety of applications.

Pyramid Packaging is a Chicagoland value-added reseller of the Starview Skin Packaging Machines.

For more information, contact Pyramid Packaging Inc. at (847)-272-3400. You can click here to contact us about a quote and a free ROI (return on investment) SP analysis.

Watch the skin packing demonstration by clicking on the below video.

Advantages of a Case Erector Machine

As your business expands and orders grow so will the demands on your shipping department. An automatic case erector (also know as a carton sealing, case former) packaging machine is a great way to improve the efficiency of your packaging shipping department.

The Little David CF-25 is a perfect fit for your needs.

A case erector sealing machine will automatically erect and seal corrugated cardboard boxes. As a result, cardboard sheets are loaded into the machine’s hopper and the machine will erect the box and seal its bottom.

This machine is designed to form and bottom-seal corrugated boxes at speeds up to 15 cases per minute. Interestingly, then, shipping department packs its contents, seals the top of the box and its ready for shipping. This automatic process saves time, allowing you to keep pace with your shipping/packaging demands.

CF-25 Features:

User Benefits

  • Erects and bottom seals up to 10 cpm (standard) and 15 cpm (high speed)
  • Patented flow process enables small footprint
  • 2-minute box size changeover; requires no tools
  • The chain and lug drive system ensures the case is square during sealing and eliminates slipping and stalling seen in side-belt machines
  • Interlocking safety gates restrict access to moving parts
  • 150 case powered hopper
  • Pneumatically folds flaps

Typical Applications

  • Food
  • Industrial
  • Beauty Products
  • Medical Devices
  • Toys and Games
  • Baked Goods

Pyramid Packaging is a Chicagoland distributor of the Loveshaw/Little David case erector sealing machines. For more information, contact Pyramid Packaging at (847)-272-3400. Next, you can click here to fill out our Contact Us form and inquire about your packaging machinery needs. Finally, you can also email us at [email protected].

Semi-automatic versus manual stretch wrap machines Video

Semi-automatic and automatic stretch wrap machines provide several advantages to a manual stretch wrapper. Semi and automatic stretch wrappers will provide a consistent, professional wrap, save in stretch film cost while preventing common workplace injuries associated with manual-hand wrapping.

If you are you spending more than $600 per month in hand stretch film or if your stretch wrapper more than 3 years old, you may be throwing away more than 50% of your stretch film.

Pyramid Packaging sells and supports the ARPAC pallet stretch wrap machines. The ARPAC stretch wrappers minimize your stretch film usage to cut your material costs in half. It’s such an easy way to save money in the short and long run. Plus, these machines do not take up much warehouse space.

For more information about our pallet stretch wrap machines, and how they can save you money on stretch film, contact Pyramid Packaging. Firstly, you can give us a call at (847)-272-3400. Next, you can fill out our Contact Us form and a member of our customer service team will get back to you promptly. Finally, you can email us at [email protected].

Watch the video to view the differences between semi automatic and manual stretch wrapping process.

Flexible Packaging Supplies & Equipment Presentation

Check out our new SlideShare packaging presentation. The presentation explains the different types of flexible packaging equipment, supplies and services that are available from Pyramid Packaging Inc.

Flexible packaging supplies typically include polyethylene bags, on-demand bubble wrap, shrink wrap, stretch film, skin board, in addition to void fill air pillows.

Flexible packaging is used to protect products in inventory or during transportation. As the name applies, it is a non-rigid material usually made from a plastic polymer.

Materials include polyethylene, polypropylene, polyester, and polyolefin. These packaging materials conform to the shape that it’s being packaged in. Therefore, this is unlike corrugated packaging, where items are packed into cardboard box and it’s far more rigid.

Interestingly, these materials are used to package products in the pharmaceutical, food, industrial, logistic and distribution centers.

Most often, equipment like a semi-automatic shrink wrapper, bagging or void fill machinery are used along with flexible packaging materials in order to reduce labor cost and improve packaging efficiency. Corporate or products logos and graphics can also be branded on these materials which can help your brand reach new heights.

To find the best equipment fit, click here.

For packaging supplies, click here.

Flexible Packaging Equipment Machinery and Supplies from Pyramid Packaging Inc.

Following finishing reading this presentation, contact Pyramid Packaging Inc. in a number of ways.

Firstly, give us a call at (847)-272-3400. Next, inquire about a quote on your stretch wrapping needs by filling out our Contact Us form. Finally, you can email us at [email protected].

Loveshaw Case Erectors and Case Sealers Presentation

Loveshaw – Little David case erecting/forming and case sealing equipment are used to maximize packaging productivity. The equipment is affordable and simple to use.

Loveshaw – Little David Case forming equipment will erect corrugated boxes at speeds up to 20 cases per minute. Case sealers are a great solution for companies that manually seal corrugated cases.

One person using a semi-automatic case sealer can process in 5 minutes what someone using a hand taper does in 30 minutes.

Reach out about Case Formers, visit this link. Case forming and erecting machines automatically construct corrugated boxes. Both case formers and erectors will take a flat cardboard box and automatically form it to be packed. It will square up a box, then seal the bottom and make it ready to be packaged. Erectors will always outperform somebody doing it manually, which, as a result, will lead to lower labor costs and improve packaging efficiency.

To learn more about Case Sealers, click here. Case sealers will automatically seal corrugated boxes. Case sealers are often used in conjunction with case erectors to improve packaging productivity and increase efficiency. They are able to seal boxes ranging from 2.62 to 34 inches tall, and can handle both uniform and dimensionally unstable boxes, while also completing the task by folding box tops.

For more information about case forming and case sealing equipment view the below presentation or contact Pyramid Packaging Inc. at [email protected] for a free assessment on your packaging needs.

LOVESHAW-Little David Case Formers & Case Sealers from Pyramid Packaging Inc.

Flexible Packaging Supplies and Equipment Video

Pyramid Packaging is a stocking distributor of flexible packaging supplies, and equipment. Our flexible packaging supplies include, bags on a roll, void fill, stretch wrap and on-demand bubble wrap.

Companies in the pharmaceutical, medical, food, industrial and contract packagers use our flexible materials and machines to maximize their packaging processes and prevent damage to shipped goods.

Unlike a local UPS shipping supplies store, we sell high volume flexible packaging supplies to businesses.

What our supplies entails

Flexible packaging supplies typically include polyethylene bags, on-demand bubble wrap, shrink wrap, stretch film, skin board, in addition to void fill air pillows.

Flexible packaging is used to protect products in inventory or during transportation. As the name applies, it is a non-rigid material usually made from a plastic polymer.

Materials include polyethylene, polypropylene, polyester, and polyolefin. These packaging materials conform to the shape that it’s being packaged in. Therefore, this is unlike corrugated packaging, where items are packed into cardboard box and it’s far more rigid.

Interestingly, these materials are used to package products in the pharmaceutical, food, industrial, logistic and distribution centers.

Most often, equipment like a semi-automatic shrink wrapper, bagging or void fill machinery are used along with flexible packaging materials in order to reduce labor cost and improve packaging efficiency. Pyramid Packaging can help you decide on what equipment makes the most sense for your operation. Corporate or products logos and graphics can also be branded on these materials which can help your brand reach new heights.

For more information about Pyramid Packaging, watch our video below.

We offer complete line of packaging equipment, packaging materials and packaging service solutions. Reach out for more information our offerings. You can give us a call at (847)-272-3400. You can also email us at [email protected]. Lastly, you can click here to request a quote and a free ROI (return on investment) packaging analysis.

We’ll be at the 2012 IRCE Show at McCormick Place

The 2012 Internet Retailer Conference and Exhibition (IRCE) takes place June 5-8 at Chicago’s McCormick Place West Hall. The event is the world’s largest display of the E- retailing technology. Automated Packaging Systems (APS) will be among the 575 exhibiting companies at IRCE 2012.

Automated Packaging Systems booth #1845 will display a variety of innovative, order fulfillment, packaging solutions that speed productivity, increase profitability, and offer a rapid return-on-investment.

Pyramid Packaging is a Chicagoland stocking distributor of Automated Packaging Systems bagging, void fill, order fulfillment systems and supplies. For more information, contact Pyramid Packaging at 847-272-3400 or click here to contact us about your flexible packaging needs.

Stretch Wrapping Equipment Presentation

Looking to purchase a stretch wrapper? View this presentation and gain a better understanding of the different types of stretch wrapping equipment and how they can reduce your packaging costs.

With stretch wrapping, shipped items are secured on skids, and offer protection from damage, pilferage and moisture.

If you are shipping more than 5 skids per day, a semi-automatic turn table wrapper may be your best option. With the turn table stretch wrapper, pallets are placed on the turn table. The stretch wrap is attached to the pallet and the wrap is automatically applied as the skid rotates on the turn table.

This semi-automatic wrapping process improves productivity, and produces a tighter and more consistent wrap. It has many features including full powered pre-stretch, bringing greater productivity at an economical price.

The value you will get if you wrap multiple skids per day will be noticed very quickly. This machine is powerful, effective and also easy to use.

Following finishing reading this presentation, contact Pyramid Packaging Inc. in a number of ways.

Firstly, give us a call at (847)-272-3400. Next, inquire about a quote on your stretch wrapping needs by filling out our Contact Us form. Finally, you can email us at [email protected].

ARPAC Stretch Wrapping Equipment from Pyramid Packaging Inc.

PC-4500 Case Packer from ARPAC Reduces Consumable Cost

The Performance-Series PC-4500 is a continuous motion wraparound case packer is capable of reaching speeds up to 45 cases/trays per minute. The PC-4500 uses up to 20% less corrugated material than conventional regular slotted case packing systems resulting in significant annual savings by reducing consumable purchases.

The PC-4500 works well with: metal cans, paper cans, glass jars, glass bottles, plastic jars and plastic bottles. The system collates the products, loads the corrugated cases or trays and closes them with hot-melt glue. It provides tight packages minimizing the need for partitions while protecting glass containers from damage.

PC-4500 Product Range

  • Minimum product size: 7 1/4″ W x 4 3/4″ L x 4″ H
  • Maximum product size: 17 3/4″ W x 15″ L x 14″ H
  • Tray wall height: 1 1/2″ – 8.5″
  • Minimum blank size: 10 3/4″ BW x 25 1/2″ BL
  • Maximum blank size: 27 1/2″ BW x 53 3/4″ BL
  • Maximum speed: Up to 45 packages per minute

We offer complete line of packaging equipment, packaging materials and packaging service solutions. Reach out for more information our offerings. You can give us a call at (847)-272-3400. You can also email us at [email protected]. Lastly, you can click here to request a quote and a free ROI (return on investment) packaging analysis.

How to Stretch Wrap a Skid

Stretch wrapping a skid correctly can prevent product damage and eliminate lost items during shipping.

These boxes were first secured with stretch wrap. Corner boards and a stretch roping technique were added for further support. Additional stretch wrap was applied to connect the boxes to the skid thus providing a tight and secured wrap.

Here are three key tactics to ensure the job is done well every time.

The perfect pallet

Try to find a pallet that fits the amount of boxes you are palletizing. This prevents the stretch wrap ripping on corners of the pallet. These boxes on the skid were first secured with stretch wrap.

Corner boards for security

Corner boards and a stretch roping technique were added for further support. Additional stretch wrap was applied to connect the boxes to the skid thus providing a tight and secured wrap. You know the skid is secured my giving the upper boxes a slight push if the boxes shift, you’ll need to add more shrink wrap shift.

Wrapping Up

Once the skid is secured, rip the film apart from the dispenser and tuck it under the edge of one of the shrink wrap layers. This will prevent your wrap from undoing. Sometimes packages are damaged when skids are double stacked in transit. In order to avoid this, add do not stack stickers and even a pallet cone to the skids to serve as reminders.

Often people do not put enough thought into preparing skids for transit. Sure, all of this takes a little extra time in the shipping department, however, it’s time well spent.

Pyramid Packaging is a value added reseller and supplier of stretch wrapping equipment and stretch wrap films. To request a quote and a free ROI (return on investment) packaging analysis and to learn more, contact us today. Visit us at www.pyramidpackaging.com or call 847-272-3400. You can also send us an email at [email protected].

Why Stretch Wrap Your Products Presentation

Stretch wrap is a great material to use for packaging skids.

This presentation goes over its advantages and commonly asked stretch wrapping questions.

Shrink wrap is applied over or around package products. Depending on the application, the film may or may not entirely cover the packaged item. As a result, shrink film is used to stabilize items or group products.

It’s used to package gift baskets, dry goods, frozen foods, toys, literature, and soaps.  For heavy duty bundling it’s used for beverages such as bottled water.

Shrink film keeps products free of debris, and provides a tamper-resistance barrier. Sometimes, it’s even the primary covering for foods such as meats, and vegetables.

For high volume packaging, shrink wrapping machine are used to automate this process. When heat is applied to the shrink film via a shrink tunnel, the film shrinks and tightly conforms to the shape that it’s covering. Shrink wrappers will also wrap, cut and seal the shrink film automatically.

Polyolefin is the most popular type shrink wrap film but PVC, polyethylene and polypropylene films are also used for shrink wrapping. Shrink films come in rolls and bags and in a variety of thicknesses, colors, and strengths.

Why Stretch Wrap Your Products from Pyramid Packaging Inc.

For more information about our pallet stretch wrap machines, and how they can save you money on stretch film, contact Pyramid Packaging. Firstly, you can give us a call at (847)-272-3400. Next, you can fill out our Contact Us form and a member of our customer service team will get back to you promptly. Finally, you can email us at [email protected].

Need assistance with your request for quote?

Click here to contact our sales team today!